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Scaling Up Renewable Oil: Synpet’s Transformative Vision

06/11/2024

Waste management impacts our lives as it’s part of our daily routine whether managing household waste or using government services. The World Bank estimates that waste generation will rise to a staggering 3.40 billion tonnes by 2050.

SynPet recognizes the increasing challenges in waste management and offers a promising solution by recycling carbon waste into renewable oil. Working towards a sustainable future in plastics production and adopting circular economy strategies, SynPet aims to lower dependence on fossil fuels and reduce waste.

In this blog, we’ll delve into the process of production and renewable oil solutions for the plastics industry, discovering how Synpet’s carbon recycling for naphtha production paves the way for a sustainable world.

 

Challenges in Waste-to-Renewable Oil Technology

The technology behind producing plastics with renewable oil involves transforming various waste materials such as plastics, used cooking oil, and even agricultural residue into a fuel similar to crude oil. These technologies have high potential and could be instrumental in renewable oil replacing traditional fossil oil.

However, there are several challenges to overcome in replacing fossil oil naphtha with renewable alternatives:

  • Technical Hurdles: Research focuses on optimising conversion processes for yield, product quality, and energy efficiency.
  • Feedstock Consistency: Waste stream variability impacts conversion and renewable oil quality. Efficient sorting and pre-processing are vital.
  • Economic Viability: Balancing the high costs of conversion facilities with competitive renewable oil pricing is challenging.
  • Environmental Impact: The conversion process has potential environmental effects. Emission and pollution mitigation is required.
  • Public Acceptance: Gaining trust for waste-to-oil facilities involves addressing pollution concerns and responsible waste management.

As advancements in waste-to-naphtha technology continue to evolve, the future of plastics with renewable oil becomes significant in the shift toward a more sustainable energy future.

 

Unlocking the Innovation Behind Synpet’s Renewable Oil Production Process

Synpet’s innovative carbon recycling methods disrupt traditional waste management by offering a ground-breaking solution. Reducing dependency on virgin petrochemicals, SynPet’s Thermal Conversion Process, TCP™, revolutionises the industry by transforming waste carbon into valuable naphtha, also known as renewable oil.

synpet's renewable oil production process

TCP™ technology uses water to recycle all kinds of waste, including those that have never been recycled before, such as shredder residue, without requiring pretreatment.

 

There are three steps involved in TCP™ technology:

  1. Depolymerisation: Substances are treated with water under heat and pressure, separating materials. Organic components then proceed to further stages of chemical recycling.

  2. Hydrolysis: A water gas shift reaction allows hydrogen and hydroxide to bind to carbons, freeing them from contaminants. Subsequent decarboxylation removes oxygen from hydrocarbon chains, resulting in pure, long hydrocarbon chains.

  3. Cracker (Thermal Cracking): By raising the temperature above 450 degrees, thermal cracking shortens long-chain hydrocarbons, producing high-quality products in the final chemical recycling stage.

The carbon waste to naphtha conversion process allows the conversion of waste into renewable oil, which can be used in place of fossil oil for new plastic production.

 

Additionally, Synpet’s impact on the petrochemical industry extends to converting waste into high-calorific natural gas for electricity generation and biochar for use as agricultural fertiliser or raw material in the cement industry.

 

Discover the Future of Waste Management with SynPet!

Explore Synpet’s innovative TCP™ technology, which can transform your waste management system by converting waste into valuable resources.

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The Environmental Impact of Synpet’s Renewable Oil Production

Synpet’s TCP™ technology uses renewable oil as a sustainable naphtha source, beyond merely creating a new fuel source. In contrast to traditional waste management methods, which lead to overflowing landfills and releasing harmful pollutants through incineration, TCP™ breaks the cycle by enabling sustainable naphtha production from waste carbon.

 

This innovative renewable naphtha production displaces the need for extracting and refining crude oil, leading to a substantial decrease in overall CO2 emissions. TCP™ technology also contributes to waste management by offering a sustainable alternative that reduces our reliance on fossil fuels, thereby reducing their environmental impact.

 

Benefits of Renewable Oil in Plastics Production

By replacing traditional fossil-based feedstocks with renewable naphtha for plastic manufacturing, the plastic waste industry can significantly reduce its environmental impact. 

Here are some long-term benefits of renewable naphtha in manufacturing:

  • Sustainability and Environmental Benefits: Sustainable plastics with Synpet’s renewable oil reduce dependence on fossil fuels, leading to lower greenhouse gas emissions and contributing to climate change mitigation.

  • Economic and Resource Efficiency: The economic benefits of renewable oil in plastics include potential cost savings due to reduced dependence on volatile fossil fuel markets and a more efficient production process. Utilising renewable feedstocks also conserves finite resources, securing a more sustainable supply chain for the future.

  • Contribution to Circular Economy Model: Integrating renewable naphtha into plastics production supports the transition towards a circular economy. This economic model emphasises renewable resources and reduces waste generation, promoting a sustainable future for the industry.

By adapting Synpet’s renewable oil for sustainable plastics production, the industry can benefit from the circular economy model and market competitiveness.

Synpet’s Role in Sustainable Plastic Production in the Industry

The ground-breaking technology of naphtha replacement with renewable oil seamlessly integrates into existing plastics production processes, providing a sustainable alternative to traditional feedstocks.

Renewable naphtha oil, derived from renewable feedstock, fits existing refining and polymer systems. The scalability of renewable oil in plastics production emphasises the potential of partnerships between Synpet, waste management firms, plastic producers, and government agencies for fast-tracking a scalable renewable oil production system.

recycling carbon waste into renewable oil

By adopting Synpet’s recycling technology TCP™, plastics manufacturers can decrease their reliance on non-renewable materials, enhancing environmental sustainability and addressing the growing consumer demand for eco-friendly products. This approach also presents the cost-effectiveness of waste-derived naphtha, making it a compelling choice for the industry.

Synpet recently partnered up with Kolmar Group AG, a leading global company, to make a significant and impactful investment in the highly renowned Port of Antwerp.  This collaboration aims to introduce a transformative solution for waste management, contributing to the region’s sustainable development goals.

Conclusion

Synpet’s revolutionary approach to waste-to-renewable oil technology is not only a promising solution to the growing challenges in waste management but also a significant stride towards a more sustainable future for plastics production.

By transforming various waste materials into a fuel similar to crude oil, Synpet is reducing the plastic industry’s dependency on fossil fuels and promoting the adoption of circular economy strategies.

Join Synpet to help create a sustainable future for plastic production, decrease dependence on fossil fuels, and support a circular economy.

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